Monodispersed polystyrene (PS) microspheres were synthesized by the precipitation polymerization of styrene in low toxic ethanol/water mixed solvent using K2S2O8/NaHSO3 as initiators at 25 ℃.This work aimed at providing a new method of low-temperature preparation of monodispersed PS microspheres without cross-linker.Several reaction conditions
including reaction times
weight contents of initiators
and volume ratios of ethanol and water
were investigated in order to determine the effects of polymerization process on PS microspheres.The monomer conversion
and the size and yield of PS microspheres increased with reaction time and kept constantly after 12 h.With the increase of initiator content
the monomer conversion
and the size and yield of PS microspheres were increased
but the size distribution was nonuniform.When the weight contents of initiators K2S2O8and NaHSO3
relative to that of styrene
were no more than 2.0% and 1.3%
respectively
PS microspheres were monodispersed.When the volume content of water in ethanol/water mixed solvent changed from 10% to 40%
the monomer conversion
and the yield of PS microspheres were increased
and monodispersed PS microspheres can be obtained.However
when the volume content of water was more than 40%
these performances would be decreased with wide microsphere distribution.When the stirring speed was changed from 600 r/min to 1200 r/min
PS microspheres had a little difference in size
yield and monomer conversion.The formation mechanism of PS microspheres was studied.